Fabrication

Maximization of off-site fabrication is a top priority for all of our field operations at Dynamic Systems. We look for every opportunity to move man-hours from the field to one of our regional fabrication facilities. These opportunities have been enhanced with the advance of high quality, fully-coordinated 3D virtual designs which we produce for every project. Off-site fabrication ensures a high-quality product, and utilization of more cost-effective resources in a safer, controlled work environment. Pipe spool fabrication drawings and sheet metal duct/fitting cut tickets are digitally generated by our 3D virtual design software for fabricating the following project components: HVAC pipe spools and assemblies, HVAC rectangular and spiral sheet metal duct, sanitary plumbing pipe and assemblies, high purity and industrial grade process pipe and assemblies, pipe and duct structural supports, and MEP and process skids and modules.

Over the years, we have invested, developed, and expanded our fabrication operations, and currently have more than 150,000 square feet of automated piping, plumbing, and sheet metal fabrication facilities.
Please see below the metrics on our regional fabrication facilities:

AUSTIN FABRICATION FACILITY
Dynamic Systems’ new fabrication facility combines, under one roof, all mechanical design and fabrication operations. Sheet metal, Plumbing, CAD design and numerous piping operations are assembled, integrated and optimized. This 114,000 square foot facility includes 12 acres of staging and secured storage near Austin, Texas. We custom designed every element of our facility with a goal of efficiency and flexibility.

Virtual Design Center

  • 20 seat state-of-the-art “Virtual Design Center” (BIM Room)
  • 36 CAD stations
  • Broadband interface with regional offices
  • Integrated document management
  • Integrated procurement and scheduling

 

Piping Fabrication & Modular Assembly Shop – 26,000 sq. ft.

  • Large bore carbon steel
  • Stainless - track and orbital welding
  • Chrome-moly and nickel based alloys
  • Vernon 5-axis burn table - automatic cutting of miter segments and complex branch outlet configurations up to 48 in. diameter
  • MagnaTech precision track welding
  • Custom designed pipe loading machine from pipe yard to burn table
  • Tecnar Rotoweld 2000
  • Pipe storage yard under hook with 250’ x 70’ outdoor crane
  • Pipe shop is under hook via dual overhead remote control cranes
  • Argon/CO2 weld gas blending stations with 100% redundant mixers
  • Argon and nitrogen piped to all weld stations
  • Certified welding-ASME B31 series codes and others
  • Highly skilled UA Journeymen
  • CWI led QC inspectors
  • 100% QA inspection process

 

Sheet Metal & Structural Steel Fabrication Shop –
38,000 sq. ft.

  • Automated rectangular duct coil line (Engel 72” wide)
  • Specialty SS, PVC & fiberglass process exhaust fabrication
  • 1,000,000 pounds of sheet metal coil storage capacity
  • 3,500,000 pounds annual single shift capacity
  • Welding capabilities:
    • AWS - D1.1 structural steel welding code
    • AWS - D1.2 aluminum welding code
    • AWS - D9.1 sheet metal welding code
    • AWS - D1.3 structural sheet steel welding code
  • Bar code tracking-shop to field reporting

 

Plumbing Fabrication Shop – 19,000 sq. ft.

  • Ergonomic modular assembly stations
  • Specialized fixture jigs, carts and carriers
  • Automated copper and cast iron cutting operations
  • Prefabricated toilet batteries
  • Prefabricated patient room headwall assemblies

 

Specialty Clean Piping Shop – 6,500 sq. ft.

  • Temperature and humidity control
  • Clean material staging, inspection and storage
  • Class 100 cleanroom - 2,000 sq. ft. under filter
  • High purity stainless piping for gas and chemical delivery systems
  • Modular assembly of gas panels and valve boxes
  • PVDF & Polypro piping for UPW/DI/RO systems
  • Stainless steel sanitary/hygienic piping


C.B. STRAIN FABRICATION FACILITY

Sheet Metal Fabrication Shop – 11,000 Sq/ft

  • Automated Rectangular Duct Coil Line
  • 20’ Plasma Table
  • Rectangular Duct and Fittings
  • Internal Duct Lining Station
  • Galvanized and Stainless Steel HVAC Specialties
  • Bar Code Tracking From Shop to Field Capability
  • Structural, Galvanized, Aluminum and Stainless Steel Welding Capability      


Piping Fabrication Shop – 7,500 Sq/Ft

  • Carbon Steel & Stainless Steel Large Bore Piping
  • Stainless Steel Orbital Welding
  • PVC & CPVC Fabrication
  • Poly-Propylene, Poly-Ethylene & PVDF Pipe Welding
  • HVAC & Process Skid Fabrication
  • 3 Welding Positioner Stations
  • 3 Welding Roller Stations
  • Pro-press Fabrication
  • Victaulic Fabrication
  • Plumbing Fabrication
  • Plumbing Battery Fabrication
  • Certified Welders
  • Visual Weld inspection
  • Ultrasonic Weld Inspection


Detailing

  • Pipe and Sheet Metal 3D Design Capability
  • Pipe Spool Fabrication Drawings Digitally Generated
  • Sheet Metal Duct/Fitting Cut Tickets Digitally Generated

 

DALLAS FABRICATION FACILITY

  • Sheet Metal & Structural Steel Fabrication Shop –
    30,000 sq. ft.
  • Carbon Steel Piping Fabrication – 15,000 sq. ft.
  • High Purity Shop (Class 100) – 1,600 sq. ft.
  • SS Sanitary/Hygienic & Utility Piping
  • SS HP & UHP Bulk & Spec Gas Piping
  • PVDF & Polypro UPW/DI/RO Piping
  • QAQC/Support area – 3800 sq. ft.

 

HOUSTON FABRICATION FACILITY

  • Piping Fabrication Shop – 5,000 sq. ft.
  • CS & SS Piping
  • Sheet Metal Shop – 4,000 sq. ft.
  • Rectangular duct and fittings
  • Galvanized HVAC specialties
  • Plumbing shop – 4000 sq. ft.
  • Plumbing system assemblies

 

PHOENIX FABRICATION FACILITY

  • Piping fabrication Shop – 12,000 sq. ft.
  • Carbon Steel & SS Large Bore Piping
  • Sheet Metal Prefabrication Shop – 13,000 sq. ft.
  • Galvanized HVAC Specialties
  • SS, PVC & Fiberglass Process Exhaust